Our Company

At BSF Barrels, we’re leading the next generation of carbon fiber gun barrel manufacturing. With extensive expertise in carbon fiber production, we’ve established an unmatched standard in the industry, setting the bar high for quality and innovation. As the field advances, we stay at the forefront, continually refining our techniques to keep our products ahead of the curve. Every one of our barrels is proudly made in the USA in our locally owned facility. After years of development, we’ve created a barrel that’s remarkably cost-effective, accurate, and versatile. Through rigorous testing and insights from industry experts, we’re proud to deliver a product that truly stands out.

 

Building the Barrels
At BSF Barrels, we’ve perfected a unique approach to carbon fiber jacketing. We start with a precision-turned 416R stainless steel match-grade barrel, encasing it in a roll-wrapped carbon fiber sleeve that’s loaded under tension. Our design intentionally creates a 95% air gap between the carbon fiber and the stainless steel, promoting faster cooling by allowing air to circulate and foil around the steel. Unlike conventional wrapping, which traps heat and risks delamination, our jacketing process ensures durability and temperature stability. The custom carbon fiber sleeve expands in sync with the 416R stainless steel, preventing delamination and creating a heat-dissipating effect.

 

We’ve integrated precision-cut openings into the carbon fiber to enhance air flow and heat dissipation. By absorbing shock and vibration, the carbon fiber stabilizes the barrel, improving consistency with each shot. The tensioned jacketing keeps the rifling straighter as the barrel heats, ensuring a high level of stiffness and strength while keeping it lightweight. After years of development and testing, our barrels are now patented (US Patent Nos.: 10,365,061 B1; 10,907,921 B1; 11,680,765 B1), are holding SUB MOA accuracy across all our product lines.